Insights and best practices for industrial operations
Expert guidance on process safety, asset integrity, maintenance and reliability, commissioning, hydrogen safety, and industrial AI. Download white papers, explore best practices guides, and benchmark your programs with free assessments.
Pillar Guides
Comprehensive guides to core industrial disciplines — process safety, asset integrity, maintenance, commissioning, hydrogen safety, and industrial AI.
What is Process Safety Management? A Complete Guide
Comprehensive guide to PSM covering OSHA 1910.119, the 14 elements, common compliance gaps, and building a sustainable program.
Read More →What is Asset Integrity Management? A Complete Guide
Comprehensive guide to AIM programs, RBI methodology, and compliance requirements for industrial facilities.
Read More →What is Reliability-Centered Maintenance (RCM)?
Complete guide to RCM methodology including the 7 questions, task selection, and implementation roadmap.
Read More →Commissioning, Startup & Operational Readiness: A Complete Guide
Complete guide to CSU processes, operational readiness reviews, PSSR, and turnover governance.
Read More →Hydrogen Safety: What Project Teams Need to Know
Comprehensive guide to hydrogen safety covering facility design, detection, PSM compliance, emergency response, and HPRI.
Read More →What is Forward-Deployed Engineering?
How FDE embeds AI engineers into industrial operations to build custom tools using real operational data.
Read More →Technical Articles
Focused articles on specific topics, methodologies, and best practices for industrial operations.
What is a Pre-Startup Safety Review (PSSR)?
Requirements, process, and best practices for effective PSSRs in single-party and multi-party environments.
Read More →Mechanical Integrity vs. Asset Integrity: Key Differences
Clear explanation of how MI and AIM programs differ in scope, regulation, and implementation.
Read More →Hydrogen Properties That Make It Different: A Safety Guide
Technical guide to hydrogen’s unique physical and chemical properties and their implications for facility safety.
Read More →The 14 Elements of PSM: A Practitioner's Breakdown
Practical guide to each of the 14 PSM elements under OSHA 1910.119 with common implementation gaps.
Read More →PSM vs. SMS: Understanding the Difference
How Process Safety Management and Safety Management Systems differ, overlap, and work together in industrial facilities.
Read More →How to Conduct a Process Hazard Analysis (PHA)
Step-by-step guide to PHA methodologies including HAZOP, What-If, LOPA, team composition, and revalidation requirements.
Read More →Management of Change (MOC): Best Practices for Industrial Operations
Best practices for MOC processes including triggers, evaluation, replacement-in-kind, and integration with other PSM elements.
Read More →Risk-Based Inspection (RBI): When and How to Implement
Implementation guide for RBI per API 580/581 covering risk matrices, damage mechanisms, and inspection planning.
Read More →Work Planning and Scheduling Best Practices
Best practices for maintenance work planning, scheduling, execution, backlog management, and WPSE KPIs.
Read More →SIMOPS Risk Management: Best Practices for Industrial Facilities
Risk controls and coordination best practices for simultaneous operations during construction, commissioning, and production.
Read More →Commissioning vs. Startup vs. Turnover: Definitions and Differences
Clear definitions and comparison of commissioning, startup, and turnover phases with handover requirements.
Read More →Hydrogen Leak Detection: Technologies and Best Practices
Comparison of hydrogen detection sensor technologies, flame detection methods, and placement strategies.
Read More →Predictive Maintenance with AI: Getting Started in Industrial Operations
Getting-started guide for AI-powered predictive maintenance covering techniques, data requirements, and implementation roadmap.
Read More →Checklists & Quick Guides
Practical reference tools for your team.
OSHA 1910.119 PSM Compliance Checklist
Practical checklist for verifying compliance with OSHA 1910.119 across all 14 PSM elements.
Read More →Operational Readiness Review (ORR) Checklist and Process
Comprehensive ORR checklist covering procedures, training, safety systems, permits, and stakeholder alignment for facility startups.
Read More →PSSR Preparation Checklist: What to Verify Before Startup
Pre-Startup Safety Review preparation checklist covering construction verification, safety systems, procedures, training, and regulatory readiness.
Read More →Hydrogen Safety Quick Reference Guide
Quick reference guide to hydrogen safety covering physical properties, flammability data, detection methods, materials compatibility, and emergency response.
Read More →PSM Element Checklists
Element-by-element checklists for OSHA 1910.119 compliance — each covering OSHA requirements, common gaps, and practical verification points.
PSM Element 1: Employee Participation Checklist
Verify your written participation plan, workforce involvement in PHAs, and access to process safety information.
Read More →PSM Element 2: Process Safety Information (PSI) Checklist
Verify chemical hazard data, process technology documentation, and equipment design records.
Read More →PSM Element 3: Process Hazard Analysis (PHA) Checklist
Verify PHA methodology, team composition, revalidation schedule, and recommendation tracking.
Read More →PSM Element 4: Operating Procedures Checklist
Verify written procedures cover all operating phases, safe limits, and field validation.
Read More →PSM Element 5: Training Checklist
Verify operator training covers process hazards, procedures, competency verification, and refresher requirements.
Read More →PSM Element 6: Contractors Checklist
Verify contractor evaluation, hazard communication, safe work practices, and performance monitoring.
Read More →PSM Element 7: Pre-Startup Safety Review (PSSR) Checklist
Verify construction conformance, safety systems, procedures, PHA resolution, and training before startup.
Read More →PSM Element 8: Mechanical Integrity Checklist
Verify equipment maintenance procedures, inspection programs, deficiency correction, and quality assurance.
Read More →PSM Element 9: Hot Work Permit Checklist
Verify permit systems, fire prevention measures, authorization, and monitoring for hot work on covered processes.
Read More →PSM Element 10: Management of Change (MOC) Checklist
Verify MOC procedures, technical evaluation, authorization, training, and close-out requirements.
Read More →PSM Element 11: Incident Investigation Checklist
Verify 48-hour initiation, team composition, root cause analysis, and corrective action tracking.
Read More →PSM Element 12: Emergency Planning and Response Checklist
Verify emergency action plans, evacuation procedures, alarm systems, and drill programs.
Read More →PSM Element 13: Compliance Audits Checklist
Verify three-year audit cycles, team qualifications, findings documentation, and corrective action verification.
Read More →PSM Element 14: Trade Secrets Checklist
Verify employee access to process safety information regardless of trade secret claims.
Read More →Free Assessments
Benchmark your operational programs against industry best practices with instant scorecards.
HSE Performance & Readiness Assessment
Assess safety system effectiveness and uncover improvement opportunities.
Start Assessment →PSM & Process Risk Maturity Assessment
Benchmark your process safety system’s maturity and risk controls.
Start Assessment →Asset Integrity Readiness Check
Evaluate your asset protection strategy and inspection effectiveness.
Start Assessment →Mechanical Integrity Scorecard
Score your mechanical equipment reliability and compliance.
Start Assessment →Maintenance & Reliability Diagnostic
Identify opportunities to boost uptime and reduce failures.
Start Assessment →Operational Readiness & Startup Scan
Gauge your readiness for commissioning and safe startup.
Start Assessment →Ready to strengthen your operations?
Whether you need a quick assessment, expert gap analysis, structured program support, or field execution resources, we have a solution designed for your situation.
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Tim Weber
Vice President