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Process Safety Management

Explore Fidelis guides, articles, and checklists on process safety management.

Audit Your Process Safety Information: PSM Element 2 Checklist

Checklist for OSHA 1910.119(d) Process Safety Information — verify chemical hazard data, process technology documentation, and equipment design records.

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Conduct a Process Hazard Analysis: PSM Element 3 Checklist

Checklist for OSHA 1910.119(e) Process Hazard Analysis — verify PHA methodology, team composition, revalidation schedule, and recommendation tracking.

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Conduct Incident Investigations: PSM Element 11 Checklist

Checklist for OSHA 1910.119(m) Incident Investigation — verify 48-hour initiation, team composition, root cause analysis, and corrective action tracking.

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Handle Trade Secrets in PSM: Element 14 Compliance Checklist

Checklist for OSHA 1910.119(p) Trade Secrets — verify employee access to process safety information regardless of trade secret claims and confidentiality agreement compliance.

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How to Conduct a Process Hazard Analysis (PHA)

Process Hazard Analysis (PHA) is a systematic method for identifying and evaluating hazards in chemical processes. Learn HAZOP, What-If, LOPA, and when to use each PHA methodology.

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Implement Management of Change: PSM Element 10 Checklist

Checklist for OSHA 1910.119(l) Management of Change — verify MOC procedures, technical evaluation, authorization, training, and close-out requirements.

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Manage Contractor Safety: PSM Element 6 Compliance Checklist

Checklist for OSHA 1910.119(h) Contractors — verify contractor evaluation, hazard communication, safe work practices, and performance monitoring.

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Manage Hot Work Permits: PSM Element 9 Compliance Checklist

Checklist for OSHA 1910.119(k) Hot Work Permit — verify permit systems, fire prevention measures, authorization, and monitoring for hot work on covered processes.

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Management of Change (MOC): Best Practices for Industrial Operations

Management of Change (MOC) is a PSM requirement for evaluating proposed changes to process chemicals, technology, equipment, and procedures before implementation. Learn MOC best practices.

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OSHA 1910.119 PSM Compliance Checklist

A practical checklist for verifying compliance with OSHA 1910.119 Process Safety Management requirements across all 14 PSM elements. Free download.

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Plan Emergency Response: PSM Element 12 Compliance Checklist

Checklist for OSHA 1910.119(n) Emergency Planning and Response — verify emergency action plans, evacuation procedures, alarm systems, and drill programs.

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Prepare for Pre-Startup Safety Review: PSM Element 7 Checklist

Checklist for OSHA 1910.119(i) Pre-Startup Safety Review — verify construction conformance, safety systems, procedures, PHA resolution, and training before startup.

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PSM vs. SMS: Understanding the Difference

Process Safety Management (PSM) prevents catastrophic chemical releases. Safety Management Systems (SMS) protect individual workers. Learn how they differ, overlap, and work together in industrial facilities.

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Review Operating Procedures: PSM Element 4 Compliance Checklist

Checklist for OSHA 1910.119(f) Operating Procedures — verify written procedures cover all operating phases, safe limits, and field validation.

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Run Compliance Audits: PSM Element 13 Checklist

Checklist for OSHA 1910.119(o) Compliance Audits — verify three-year audit cycles, team qualifications, findings documentation, and corrective action verification.

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The 14 Elements of PSM: A Practitioner's Breakdown

The 14 elements of Process Safety Management (PSM) under OSHA 1910.119 cover process hazard analysis, operating procedures, mechanical integrity, MOC, and more. A practical guide for practitioners.

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Validate PSM Training Programs: Element 5 Compliance Checklist

Checklist for OSHA 1910.119(g) Training — verify operator training covers process hazards, procedures, competency verification, and refresher requirements.

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Verify Employee Participation: PSM Element 1 Compliance Checklist

Checklist for OSHA 1910.119(c) Employee Participation — verify your written plan, workforce involvement in PHAs, and access to process safety information.

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Verify Mechanical Integrity: PSM Element 8 Compliance Checklist

Checklist for OSHA 1910.119(j) Mechanical Integrity — verify equipment maintenance procedures, inspection programs, deficiency correction, and quality assurance.

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What is Process Safety Management? A Complete Guide

Process Safety Management (PSM) is a systematic framework required by OSHA 1910.119 to prevent catastrophic releases of hazardous chemicals. Learn PSM elements, compliance requirements, and implementation best practices.

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